Capabilities
Surabaya Workshop
Our state-of-the-art Surabaya workshop is capable of refurbishment and machining work for most fixed plant equipment, including:
- Industrial balancing
- Pump barrels
- Gear reducers/gearboxes
- Exciter mechanisms
- Pinion rebuilds
- Multi-stage vertical pumps
- Flotation cell mechanical assemblies
- Feeder shafts
- Pulley conveyor rebuilds
- Fluid couplings
- Machining, welding and assembling
- Custom engineering parts
- Mechanical backstops.
Machine Tools and Speciality Equipment
Coating
- Robotic laser cladding process (Laserline, Germany)
- MA-25-C Enviropeel spraying machine
- Paint spray booth, 4m x 4m x 6.7m, retractable (Rollabooth)
Fabrication and Welding
- 400amp MIG/TIG/MMA welding machines
- Welding booth with fumes’ extraction
- Manual and hydraulic tube bender (Rigid)
- 200T hydraulic roll bed press (SPX Power Team)
Quality Assurance
- Test bed, including programmable logic controlled (PLC) variable speed motors, data loggers and vibration analysis equipment
- Range of precision measuring tools – micrometres up to 1,000mm
- Schenck balancer with 1T weight capacity HGW40B CAB920
Machining
- Horizontal borer, DBC130 II 12T table capacity, 3m (X) x 2m (Y) x 1.6m (Z) high travel (Doosan DN Solutions)
- CNC lathe 3100LM, 315mm diameter x 3,150mm long turning capacity (Doosan DN Solutions)
- CNC Mynx 6500/50II vertical milling (Doosan DN Solutions)
- Manual lathe, 860mm diameter over bed x 6m long turning capacity
- Manual lathe, 1,200mm diameter over bed x 6m long turning capacity
- Manual lathe, 400mm diameter over bed x 2m long turning capacity
- 2 x milling machine, 1,400 x 300 table 100mm spindle
- Slotting machine, 500mm x 700mm
- Slotting machine, 13” x 700mm
- Band saw, 18” – Surabaya
Material Handling
- 2 x 20T/5T double girder overhead crane and 2 x 10T single girder overhead crane (Demag)
- 2 x 1T jib crane, wall mounted (Demag)
- 3T forklift
- 20T transfer car (Morello)
Preparation
- Caustic soda tank, 10,000lt and washdown bay (Apollo)
- Washdown bay, 6.5m x 9.6m 12T (Enviro)
Assembly
- Hydraulic tensioning tools, various hydraulic pullers, jacks, torque multipliers, hand tools, oxy cutting, lifting chains and web slings
- 150T horizontal hydraulic 3 jaw puller
- Small and large induction heaters (BETEX)
- Middle frequency unit (BETEX).